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Components in circuits at Hazardous Voltage are considered safety critical.


REQUIREMENTS

All wiring used must be suitably rated for the current intended. In addition, the voltage rating of insulated wiring must be adequate for the voltages carried.

Internal wiring, providing primary power, must be protected against short circuit and overload.

Internal protective earth wiring can be uninsulated or insulated. Insulation, if used, must be green/yellow, except for insulated earthing braids, where the insulation can also be transparent. Any color insulation may be used in ribbon cable as long as this does not misrepresent the use of the conductor.

You must route wiring in such a way as not to cause excessive strain on wiring  and terminals. Care must also be taken that insulation cannot be damaged by strain contact with sharp edges.


DESIGN TIPS

In general, it is not recommended to have wiring from separate circuits (e.g. primary and secondary) in contact with one another, for example in a harness. If, however, you do have such a situation, all the wiring in the harness must be rated for the highest voltage for any of the conductors in the harness.

All wiring must be tied up so that if a wire breaks lose from a connector, it cannot touch another circuit. All crimped connections must be double crimped, once of the conductor and once on the insulation.

Make sure the wiring has the approvals you need for your target markets (see Submitting a product to a Test House for Approval).

If you plan to submit your product to a Test House, you will probably be required to submit a copy of the safety approval license of the wiring together with your product. The Test House needs the certificate to authenticate the approval and to ensure that you use the wiring in accordance with any Conditions of Acceptability which may be specified as part of the approval. The supplier of your wiring should be able to get you a copy of the license.


REFERENCE

Complete requirements are given in IEC 60950, Clause 3.


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All extracts from the publication IEC 60950 have been reproduced by kind permission of the International Electrotechnical Commission (IEC). Copyright © IEC, Geneva, Switzerland.